Spider esters in personal care applictions

ABSTRACT

The present invention is drawn to a process for providing emolliency to the skin using a series so called “spider esters”. These esters are derived from poly-hydroxy functional compounds sequentially reacted with ethylene oxide or propylene oxide, followed by the reaction of the alkoxylate with fatty acid. The resulting products are called spider esters because they resemble the spider, wherein appendages are alkoxylated esters. The restrictions this orientation imposes on rotation allows for the preparation of polar esters that have little or no water solubility, and provide both moisturization to the skin and emolliency by reducing transepidermal water loss.

RELATED APPLICATION

This application is a divisional application of co-pending Ser. No.11/124,018 filed May 9, 2005.

FEDERAL SPONSORSHIP

There is no federal sponsorship on the present invention.

FIELD OF THE INVENTION

The present invention is drawn to a process for providing emolliency tothe skin using a series so called “spider esters”. These esters arederived from poly-hydroxy functional compounds sequentially reacted withethylene oxide or propylene oxide, followed by the reaction of thealkoxylate with fatty acid. The resulting products are called spideresters because they resemble the spider, wherein appendages arealkoxylated esters. The restrictions this orientation imposes onrotation allows for the preparation of polar esters that have little orno water solubility, and provide both moisturization to the skin andemolliency by reducing transepidermal water loss.

BACKGROUND OF THE INVENTION

The use of alkoxyated non-ionic as surface active agents is well known.The ethoxylation of fatty alcohols results in compounds that have bothwater soluble and oil soluble groups. The result is a so called“surfactant”, a contraction for surface active agent. The addition ofethylene oxide to fatty alcohol results in increasing water solubility.

The term “HLB” was first employed by the lab staff of the Atlas PowderCo. in America. This means the balance between the oil soluble and watersoluble moieties in a surface active molecule, and is expressed as the“Hydrophile—Liphophile Balance”. A more oil-soluble emulsifier shows alower HLB and a more water-soluble emulsifier shows the reverse. HLB isa very useful method in selecting an emulsifier, but it still hasseveral limitations to application for every surfactant.

The HLB system developed by Griffin some 50 years ago. The systemdepends upon the observation that the solubility of the surfactant isrelated to the percentage by weight of polyoxyalkylene portion of themolecule and is relatively independent of the nature of the fatty group.

HLB Value=% EO/5

Water Dispersibility HLB % EO. Not dispersible 1-4 up to 20% Poorlydispersible 4-6 20%-30% Milky dispersion 6-8 30%-40% Stable milkydispersion  8-10 40%-50% Translucent to clear 10-13 50%-65% ClearSolution 13+ Over 65%

HLB Application. 4-6 W/O Emulsifier 7-9 Wetting Agent  8-18 O/WEmulsifier 13-15 Detergents 15-18 Solubilizers

The HLB system has some very distinct situations I which theapplicability breaks down. It is designed for ethoxylated products,specifically linear alcohol ethoxylates. It is not useful when appliedto Guerbet alcohol ethoxylates due to the branching. We have alsosurprisingly and unrepentantly found that certain esters that are linkedtogether through a linking group are not surfactants, despite highlevels of ethoxylates. We have dubbed these spider esters since thestructure is reminiscent of a spider. The crosslinking group is the bodyof the spider and the ethoxylated fatty esters are the legs. A specificorder is also needed. The ethoxylated needs to be closest to the body ofthe spider and the fatty group at the foot end. While not wanting to belimited by any one theory we believe this orientation limits rotation ofthe polyoxyalkylene group and causes the molecule to be incapable oforientation at the surface of a water oil interface. Such orientationresults in water solubility caused by the polyoxyalkylene groups goinginto the water and the oil soluble group going into the oil phase. Theresult is an ester that contains an appreciable amount of polarpolyoxyalkylene group but is water insoluble. This is a very interestingmaterial in that it represents a polar rich oil in which polar and ionicmaterials may be dissolved and applied in an oil phase. This is acritical concept for delivery of antioxidants, free radical scavengers,sun screens and the like to the skin.

Surfactants are by definition compounds that remove natural oils fromthe skin. The removal of oil from the skin is a stripping process thatdamages the skin and provides dry chapped skin. Surfactants in theprocess of emulsification, detergency or wetting have a cleansing effectin removing soil form the skin, but concurrently cause dry skin. Thisprocess results in dry skin and cosmetically unacceptable appearance tothe skin. Dry skin is a major consumer problem in the cosmetic industry.

It is generally accepted that there are two different mechanisms ofproviding emolliency to the skin. The first is to provide moisture in socalled moisturizing compounds. These compounds allow moisture topenetrate the skin. The alternate method is to trap moisture inside theskin providing a barrier that does not allow moisture to be lost. Thebarrier is a water insoluble oil that when placed on the skin keepsmoisture from evaporating. It is clear that the two different mechanismsare mutually exclusive. That is, if an emollient oil is applied to theskin, not only can moisture not exit the skin, but moisture cannotenter, traversing the barrier. If a moisturizer is applied to the skinit must be applied to a barrier free skin. Simply put you cannot haveeffective moisturization on skin with a barrier present, since it willnot penetrate. There is a long felt need for a technology that providesmoisturization and emolliency. This requires a non-surface active polaroil that can simultaneously have water binding sites and oil solublesites. Such a combination of properties has been elusive until theprocess of the current invention was discovered.

We have unexpectantly and surprisingly found that molecules of thepresent invention, by virtue of having the polyoxyalkylene group bondedon one side to a fatty group and on the other to a common backbone,compounds that have polyoxyalkylene contents that would render themwater soluble if the they were present in non-spider esters. These polaresters link a fatty group through a polyoxyalkylene group to a commonpolymeric backbone. While not wanting to be held to one specific theory,the functionality of the present molecules has to do with the balancebetween the fatty group and the water soluble group and requireslimitation on the orientation of the resulting polymer. The result is anester that has little or no water solubility, an ability to deliverwater and no surface activity.

By polyoxyalkylene groups is meant polyoxyethylene groups—(CH₂CH₂O)_(a)H), polyoxypropylene groups (—CH₂CH(CH₃)O)_(b)H) ormixtures thereof (—(CH₂CH₂O)_(a)— CH₂CH(CH₃)O)_(b)H).

THE INVENTION Object of the Invention

One objective of the present invention is to provide a series of uniquespider esters that are water insoluble yet contain large polar groups.These polar groups solubilize ionic and polar materials providingdelivery of polar materials that would otherwise be oil insoluble from apolar oil phase.

Another objective of the present invention is to provide a vehicle toimprove oil solubility of antioxidants, sunscreens and free radicalscavenger to allow for through and efficient delivery of these materialsto the skin in a polar oil phase.

Other objects of the invention will become clear as one reads thefollowing specifications and disclosures.

SUMMARY OF THE INVENTION

The present invention relates to a process for providing moisturizationand emolliency to the skin in a simultaneous process. The processcomprises contacting the skin with an effective moisturizationconcentration of a so called “spider ester”.

These so-called spider ester of the present invention have a fatty groupconnected through a short polyoxyalkylene group to a common linkagegroup. The so-called linkage group is a consequence of the choice of theproper poly-hydroxy compound. The resulting ester looks like a spider,having a body (linkage group) and multi legs, having a low number ofpolyoxyalkylene groups present (the leg) and fatty ester groups (thespider's feet). This type of molecule allows groups that are oil soluble(fatty ester “feet”), water attracting (polyoxyalkylene groups (thespider's legs) and a linkage group (poly hydroxy raw material group).The compounds when applied to the skin allow for moisturization, bydelivery of moisture from the spider's leg (polyoxyalkylene group),protection from evaporation of moisture (the spider's “fatty feet”), andno surface active properties, due to the lack of rotation caused by thelinkage group, resulting in a very efficient multi-dimensionalmoisturizing agent. The process of using this compound in moisturizationof the skin comprises contacting the skin with an effective moisturizingconcentration of the spider esters of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

The present invention is directed to a process for moisturizing the skinwhich comprises contacting the skin with an effective moisturizingconcentration of a compound selected from the group consisting of:

(a) glyceryl spider esters conforming to the following structure;

-   -   wherein;    -   a is an integer ranging from 0 to 4;    -   b is an integer ranging from 0 to 4, with the proviso that a+b        ranges from 1 to 4;    -   R¹ is alkyl having 7 to 21 carbon atoms;        (b) glycol spider esters conform to the following structure;

(CH₃)_(x)—C—(CH₂—O—(CH₂CH₂O)_(a)—CH₂CH(CH₃)O)_(b)—C(O)—R¹)_(y)

wherein;

-   -   a is an integer ranging from 0 to 4;    -   b is an integer ranging from 0 to 4, with the proviso that a+b        ranges from 1 to 5;    -   R¹ is alkyl having 7 to 21 carbon atoms;    -   y is 4 or 3;    -   x equals 4−y;    -   R¹ is alkyl having 7 to 21 carbon atoms;        and        (c) sorbitol spider esters conforming to the following        structure;

-   -   wherein;    -   R² is —(CH₂CH₂O)_(a)—CH₂CH(CH₃)O)_(b)—C(O)—R¹    -   a is an integer ranging from 0 to 4;    -   b is an integer ranging from 0 to 4, with the proviso that a+b        ranges from 1 to 5;    -   R¹ is alkyl having 7 to 21 carbon atoms;    -   y is an integer 1, 2, 3, or 4;    -   x equals y−4.

PREFERRED EMBODIMENT

In a preferred embodiment the process is conducted using a glycerylspider ester.

In a preferred embodiment the glyceryl spider ester b is 0.

In a preferred embodiment the glyceryl spider ester a is 0.

In a preferred embodiment the glyceryl spider ester a is not 0 and b isnot 0.

In a preferred embodiment the glyceryl spider ester a is 1, b is 1.

In a preferred embodiment the glyceryl spider ester R¹ is alkyl having 7carbon atoms.

In a preferred embodiment the glyceryl spider ester R¹ is alkyl having 9carbon atoms.

In a preferred embodiment the glyceryl spider ester R¹ is alkyl having11 carbon atoms.

In a preferred embodiment the glyceryl spider ester R¹ is alkyl having13 carbon atoms.

In a preferred embodiment the glyceryl spider ester R¹ is alkyl having19 carbon atoms.

In a preferred embodiment the glyceryl spider ester R¹ is alkyl having21 carbon atoms.

In another preferred embodiment the process is conducted using a glycolspider ester.

In a preferred embodiment the glycol spider ester y is 4.

In a preferred embodiment the glycol spider ester y is 3.

In a preferred embodiment the glycol spider ester y is 4, a is 0 and bis 2.

In a preferred embodiment the glycol spider ester y is 3, a is 0 and bis 2.

In a preferred embodiment the glycol spider ester b is 0.

In a preferred embodiment the glycol spider ester a is 0.

In a preferred embodiment the glycol spider ester a is not 0 and b isnot 0.

In a preferred embodiment the glycol spider ester a is 1, b is 1.

In a preferred embodiment the glycol spider ester R¹ is alkyl having 7carbon atoms.

In a preferred embodiment the glycol spider ester R¹ is alkyl having 9carbon atoms.

In a preferred embodiment the glycol spider ester R¹ is alkyl having 11carbon atoms.

In a preferred embodiment the glycol spider ester R¹ is alkyl having 13carbon atoms.

In a preferred embodiment the glycol spider ester R¹ is alkyl having 19carbon atoms.

In a preferred embodiment the glycol spider ester R¹ is alkyl having 21carbon atoms.

In a preferred embodiment the process is conducted using a sorbitolspider ester.

In a preferred embodiment the sorbitol spider ester b is 0.

In a preferred embodiment the sorbitol spider ester a is 0.

In a preferred embodiment the sorbitol spider ester a is not 0 and b isnot 0.

In a preferred embodiment the sorbitol spider ester a is 1, b is 1.

In a preferred embodiment the sorbitol spider ester R¹ is alkyl having 7carbon atoms.

In a preferred embodiment the sorbitol spider ester R¹ is alkyl having 9carbon atoms.

In a preferred embodiment the sorbitol spider ester R¹ is alkyl having11 carbon atoms.

In a preferred embodiment the sorbitol spider ester R¹ is alkyl having13 carbon atoms.

In a preferred embodiment the sorbitol spider ester R¹ is alkyl having19 carbon atoms.

In a preferred embodiment the sorbitol spider ester R¹ is alkyl having21 carbon atoms.

EXAMPLES Glyceryl Alkoxylates

Glyceryl Alkoxylates were prepared by Siltech LLC, of Dacula, Ga. Theyare made by addition of ethylene oxide, propylene oxide or mixturesthereof to glycerin. They conform to the following structure;

-   -   wherein;    -   a is an integer ranging from 0 to 4;    -   b is an integer ranging from 0 to 4, with the proviso that a+b        ranges from 1 to 4.

RAW MATERIAL EXAMPLES

Example a b 1 0 1 2 1 1 3 2 2 4 1 0 5 3 1 6 1 3

Glycol Alkoxylates

Glycol Alkoxylates were prepared by Siltech LLC, of Dacula, Ga. They aremade by addition of ethylene oxide, propylene oxide or mixtures thereofto pentaerythritol (y=4), trimethyol propane (y=3). They conform to thefollowing structure;

(CH₃)_(x)—C—(CH₂—O—(CH₂CH₂O)_(a)—CH₂CH(CH₃)O)_(b)—H)_(y)

wherein;

-   -   a is an integer ranging from 0 to 4;    -   b is an integer ranging from 0 to 4, with the proviso that a+b        ranges from 1 to 5;    -   R¹ is alkyl having 7 to 21 carbon atoms;    -   y is 4 or 3;    -   x equals 4−y.

Example 7-12 Pentaerytrhritol Examples y=4 and x=0

Example a b 7 0 1 8 1 1 9 2 2 10 1 0 11 3 1 12 1 3

Example 13-20 Trimethyol Propane Examples y=e and x=1

Example a b 13 0 1 14 1 1 15 2 2 16 1 0 17 3 1 18 1 3

Sorbitol Alkoxylates

Sorbitol is hexane-1,2,3,4,5,6-hexaol. It as a CAS number of 50-70-4

Sorbitol alkoxylates were prepared by Siltech LLC, of Dacula, Ga. Theyare made by addition of ethylene oxide, propylene oxide or mixturesthereof to sorbitol. They conform to the following structure;

-   -   wherein;    -   R² is —(CH₂CH₂O)_(a)—CH₂CH(CH₃)O)_(b)—H    -   a is an integer ranging from 0 to 4;    -   b is an integer ranging from 0 to 4, with the proviso that a+b        ranges from 1 to 5;

Examples 19-24

Example a b 19 0 1 20 1 1 21 2 2 22 1 0 23 3 1 24 1 3

Fatty Acids

Fatty Acids useful in the practice of the present invention are items ofcommerce they are available as either single components or mixtures.

Fatty Aid Names

Fatty Acids

Fatty acids useful as raw materials in the preparation of the compoundsof the present invention are commercially available from a variety ofsources including Procter and Gamble of Cincinnati Ohio. The structuresare well known to those skilled in the art.

R—C(O)—OH

Saturated

Example R Formula Common Name Molecular Weight 25 C₇H₅ caprylic 144 26C₉H₁₉ capric 172 27 C₁₁H₂₃ lauric 200 28 C₁₃H₂₇ myristic 228 29 C₁₄H₂₉pentadecanoic 242 30 C₁₅H₃₁ palmitic 256 31 C₁₇H₃₅ stearic 284 32 C₁₉H₃₉arachidinic 312 33 C₂₁H₄₃ behenic 340 34 C₂₆H₅₃ cetrotic 396 35 C₃₃H₆₇geddic acid 508

Unsaturated

Example R Formula Common Name Molecular Weight 36 C₁₇H₃₃ oleic 282 37C₁₇H₃₁ linoleic 280 38 C₁₇H₂₉ linolenic 278 39 C₁₅H₂₉ palmitoleic 254 40C₁₃H₂₅ myristicoleic 226 41 C₂₁H₄₁ erucic 338

Esterification Reactions

In addition to the ratio of polyoxyalkylene groups to fatty group andthe linkage group chosen, it is very important for the practice of thecurrent invention resulting in compounds of the present, the reaction ofall of the hydroxyl groups to make esters is very important. Thepresence of unreacted hydroxyl groups in the compounds of the presentinvention is undesirable. The compounds of the present invention havevery low amount of unreacted hydroxyl groups.

General Procedure

To the specified number of grams of the specified alkoxylate (Examples1-24) is added the specified number of grams of the specified fatty acid(Example 25-41). Next add 0.1% by weight, based upon the total number ofgrams added of both alkoxylate and fatty acid. The reaction mass isheated to 190-200° C. Water is generated as the reaction proceeds. Thereaction is followed as the acid value becomes vanishingly low. As thereaction proceeds vacuum is applied slowly to keep the water distillingoff.

Examples 25-48

Alkoxylate Fatty Acid Example Example Grams Example Grams 42 1 89.0 25144.0 43 2 133.0 26 172.0 44 3 236.0 27 200.0 45 4 74.0 28 228.0 46 5221.0 29 242.0

Alkoxylate Fatty Acid Example Example Grams Name Grams 47 6 251.0 30256.0 48 7 87.0 31 284.0 49 8 146.0 32 312.0 50 9 249.0 33 340.0 51 1087.0 34 396.0 52 11 191.0 35 508.0 53 12 221.0 36 282.0 54 13 102.0 37280.0 55 14 161.0 38 278.0 56 15 254.0 39 254.0 57 16 92.0 40 226.0 5817 239.0 41 338.0 59 18 269.0 25 144.0 60 19 89.0 26 172.0 61 20 133.027 200.0 62 21 236.0 28 228.0 63 22 74.0 29 242.0 64 23 221.0 30 256.065 24 251.0 31 284.0

The reactions are held at temperature until the acid value and hydroxylbecome vanishingly small and the saponification reacted almosttheoretical. Products are used without additional purification. They arelight in color and low in odor.

APPLICATIONS EXAMPLES

Typical of the properties of the spider esters of the present inventionare examples 44 and 53. Example 44 contains 45% by weightpolyoxyalkylene group, having an HLB of 9. By HLB, this product shouldbe milky in water forming a stable dispersion quite to the contrary itis a water insoluble oil. It is low in odor and has a very appealingfeel on the skin. This ester solubilizers sunscreens to a much greaterextent than mineral oil. The product of example 44 can be emulsified asan oil using a HLB of 5.6 emulsifier to make a cosmetically acceptablewater resistant sun screen. Example 44 provides outstandingmoisturization to the skin when evaluated by consumer panel.

Example 53 is 44% polyoxyalkylene containing. It has an HLB of 8.8. ByHLB, this product should be milky in water forming a stable dispersionquite to the contrary it is a water insoluble oil. It is low in odor andhas a very appealing feel on the skin. This ester solubilizerssunscreens to a much greater extent than mineral oil. The product ofexample 53 can be used to solubilize a variety of antioxidants anddeliver them in an oil to the skin, providing protection from UVdegradation. Example 53 provides outstanding moisturization to the skinwhen evaluated by consumer panel.

Properties

Example 44 Example 53 Appearance Lt. Yellow Liquid Yellow LiquidViscosity @25° C. 120 cps 260 cps Water Solubility Insoluble InsolubleCalculated HLB 9.0 8.8

Sun Screen Solubility

Initial % weight Sunscreen Appearance Age Appearance⁽¹⁾ 1% Benzophenone3 Clear Very Slight Haze⁽²⁾ 3% Benzophenone 3 Clear Very Slight Haze⁽²⁾1% Octylmethoxyciminate Clear Clear ⁽¹⁾Appearance after 48 hours at roomtemperature, 24 hours in refrigerator (37° F.) and 48 hours at roomtemperature. ⁽²⁾Slight haze was there since initial dissolution and didnot increase with time.

While the illustrative embodiments of the invention have been describedwith particularity, it will be understood that various othermodifications will be apparent to and can be readily made by thoseskilled in the art without departing from the spirit and scope of theinvention. Accordingly, it is not intended that the scope of the claimsappended hereto be limited to the examples and descriptions set forthhereinabove but rather that the claim be construed as encompassing allthe features of patentable novelty which reside in the presentinvention, including all features which would be treated as equivalentsthereof by those skilled in the art to which the invention pertains.

1. A process for moisturizing the skin which comprises contacting theskin with an effective moisturizing concentration of a spider estercompound selected from the group consisting of: (a) glyceryl spideresters conforming to the following structure;

wherein; a is an integer ranging from 0 to 4; b is an integer rangingfrom 0 to 4, with the proviso that a+b ranges from 1 to 4; R¹ is alkylhaving 7 to 21 carbon atoms; and (b) glycol spider esters conform to thefollowing structure;(CH₃)_(x)—C—(CH₂—O—(CH₂CH₂O)_(a)—CH₂CH(CH₃)O)_(b)—C(O)—R¹)_(y) wherein;a is an integer ranging from 0 to 4; b is an integer ranging from 0 to4, with the proviso that a+b ranges from 1 to 5; R¹ is alkyl having 7 to21 carbon atoms; y is 4 or 3; x equals 4−y; R¹ is alkyl having 7 to 21carbon atoms.
 2. A process of claim 1 wherein said spider ester is aglyceryl spider ester conforming to the following structure;

wherein; a is an integer ranging from 0 to 4; b is an integer rangingfrom 0 to 4, with the proviso that a+b ranges from 1 to 4; R¹ is alkylhaving 7 to 21 carbon atoms.
 3. A process of claim 2 wherein b is
 0. 4.A process of claim 2 wherein a is
 0. 5. A process of claim 2 wherein ais not 0 and b is not
 0. 6. A process of claim 2 wherein a is 1, b is 1.7. A process of claim 2 wherein R¹ is alkyl having 7 carbon atoms.
 8. Aprocess of claim 2 wherein R¹ is alkyl having 9 carbon atoms.
 9. Aprocess of claim 2 wherein R¹ is alkyl having 11 carbon atoms.
 10. Aprocess of claim 2 wherein R¹ is alkyl having 13 carbon atoms.
 11. Aprocess of claim 2 wherein R¹ is alkyl having 19 carbon atoms.
 12. Aprocess of claim 2 wherein R¹ is alkyl having 21 carbon atoms.
 13. Aprocess of claim 1 wherein said spider ester is a glycol spider esterconforming to the following structure;(CH₃)_(x)—C—(CH₂—O—(CH₂CH₂O)_(a)—CH₂CH(CH₃)O)_(b)—C(O)—R¹)_(y) wherein;a is an integer ranging from 0 to 4; b is an integer ranging from 0 to4, with the proviso that a+b ranges from 1 to 5; R¹ is alkyl having 7 to21 carbon atoms; y is 4 or 3; x equals 4−y; R¹ is alkyl having 7 to 21carbon
 14. A process of claim 13 wherein y is
 4. 15. A process of claim13 wherein y is
 3. 16. A process of claim 13 wherein b is
 0. 17. Aprocess of claim 13 wherein a is
 0. 18. A process of claim 13 wherein ais not 0 and b is not
 0. 19. A process of claim 13 wherein a is 1, bis
 1. 20. A process of claim 13 wherein R¹ is alkyl having 7 carbonatoms.
 21. A process of claim 13 wherein R¹ is alkyl having 9 carbonatoms.
 22. A process of claim 13 wherein R¹ is alkyl having 11 carbonatoms.
 23. A process of claim 13 wherein R¹ is alkyl having 13 carbonatoms.
 24. A process of claim 13 wherein R¹ is alkyl having 19 carbonatoms.
 25. A process of claim 13 wherein R¹ is alkyl having 21 carbonatoms.